Skip to main content

MAHATI

Cylinder Head & Cylinder Head Core Solutions

Cylinder Head & Cylinder Head Core Solutions

Core-making capability and finished cylinder head casting support for automotive engine manufacturers.

20+ Years

Industry Experience

5000+ Tons

Annual Production Capacity

CNC Machining

Advanced Facilities

ISO 9001:2015

Quality Certified

Global & Pan-India

Supply

Our Product Range

High-quality castings and machined housings for diverse industry applications.

Cylinder Head Core Capability

Air-cooled cylinder liners are manufactured in the material families suited to the wear resistance and thermal performance the application demands, confirmed with the customer during drawing and specification review.

Core Geometry

Cylinder head cores involve intricate, often thin-walled internal geometry for water jackets and port passages. Core accuracy at this stage determines final wall thickness and passage geometry in the finished head, which is why core-making is presented as a distinct capability rather than a hidden step.

Sand / Shell Process

Cores and, where applicable, the cylinder head casting itself are produced using sand and shell processes suited to this level of internal complexity.

Dimensional Control

Core dimensions and, for finished castings, critical machined features are checked against the customer's drawing, with attention to the wall-thickness consistency that cylinder heads require for structural and thermal performance.

Automotive Applications

This capability supports automotive engine manufacturers and Tier suppliers who need either cylinder head cores as a standalone supply, or a complete cast-and-machined cylinder head component.

Manufacturing Capabilities

Advanced infrastructure and technical expertise to deliver precision castings and machined components.

Casting Weight

5 kg – 500 kg

Max Component Size

Up to 2,000 × 1,500 mm

Machining

CNC / VMC / HMC

Materials

Cast Iron / SG Iron / Steel

Inspection

CMM / Dimensional Check

Production

Prototype → Batch

Our Manufacturing Process

From design to delivery, we follow a streamlined process to ensure accuracy, quality and on-time delivery.

1

Upload Drawing

PDF / STEP / IGES / DWG

2

Engineering Review

Feasibility, machining & DFM analysis

3

Casting

Precision casting with quality checks

4

Heat Treatment

Improved strength & durability

5

Machining

CNC precision machining

6

Inspection

CMM & dimensional verification

7

Dispatch

On-time delivery with documentation

Quality That Goes Beyond Casting

Every component goes through rigorous inspection and testing to meet international standards and customer specifications.

Casting Inspection

Visual + dimensional verification

CNC Machining

Precision machining as per approved drawings

Final Inspection

Critical dimensions verified before dispatch

Inspection Documentation

Reports available with supplied components

Finished aluminium gravity die cast automotive component with excellent surface finish at Mahati Bangalore
Sand & Shell Castings Freshly cast exhaust manifold being removed from a shell mould at a Bangalore casting manufacturer
img

Industries We Serve

Trusted by leading companies across multiple industries.

Two-Wheeler / Small Engine OEMs

Engine Manufacturing

Why Choose Mahati Mechatronics

Your trusted partner for high-quality industrial castings and machined components.

Precision Volute Profile Casting

Casting process selected specifically to hold volute profile accuracy

Performance-Critical Machining

Machining focused on the dimensions that affect pump performance, not just fit

Application-Specific Material Selection

Material guidance based on pumped fluid and operating conditions

Drawing-First RFQ Process

Clear, drawing-first RFQ process for pump OEMs and fabricators

Related Products

MGB Housing Castings for Helicopter & Aerospace

We cast aluminium and SG iron components built for the most demanding aerospace and defence programs — precision that holds up under real flight loads, not just on paper.

Air-Cooled Cylinder Liner Castings

Cast, machined and inspected air-cooled liners across a range of geometries and sizes for engine applications.

Volute Casing Castings

Core-making capability and finished cylinder head casting support for automotive engine manufacturers.

Exhaust Manifold Castings

From core making to machined, inspection-ready components — exhaust manifold casting built for the heat and dimensional demands of engine applications.

Precision Hydraulic Valve Body Castings

Complex internal flow passages, cast and machined to the accuracy hydraulic systems depend on.

Industrial & Main Casing Castings

Main casings, motor housings, gearbox housings and bearing housings — cast, machined and inspected as one industrial housing family.

Frequently Asked Questions

Does Mahati supply cylinder head cores only, or complete cylinder head castings?

Both. Mahati supplies cylinder head cores as a standalone product to customers who cast heads themselves, and also manufactures complete cast, machined cylinder head components.

Cores are produced using sand and shell core-making processes suited to the intricate water-jacket and port-passage geometry of a cylinder head.

Core accuracy determines the final wall thickness and internal passage geometry of the cast head, which affects both structural integrity and thermal performance.

Both options are reviewed case by case — share your existing tooling details or your component drawing so the right approach can be discussed.

Use the Discuss Your Cylinder Head Requirement button, or send your drawing and requirement details through the RFQ form for an engineering review.

Have an Industrial Housing Requirement?

Send your drawing, specification or component details. Our engineering team will review and get back to you with a quote